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Needle bonding adhesives cure in seconds when exposed to UV/Visible/LED light for high-speed, high-volume syringe assembly lines that incorporate inline testing and packaging. Medica- grade products feature red or blue fluorescing for quality inspection under automated sensing or vision systems. Bondable substrates include PC, PMMA, and PA plastics as well as glass and metal.

  • UV/Visible/LED light curable
  • Single component materials require no mixing
  • Meet a variety of ISO 10993 standards
  • LED-curable materials available
  • Compatible with gamma, EtO, and E-Beam sterilization
  • Fluorescing for automated inspection
Unit of Measure

Specifications

Brands

N/A Dymax® MD®

Uncured Appearance

N/A Colorless to Light Yellow Liquid

Cured Elongation at Break

N/A 20 %

Available Grades

Recommended Substrates

N/A Acrylonitrile Butadiene Styrene (ABS) Glass Polycarbonates (PC) Substrate (SS)

Nominal Viscosity

N/A 475 cP

Cured Durometer Hardness

N/A D78

Features

Features

N/A
  • UV/Visible Light Cure
  • LED Curable at 365 nm
  • Non Yellowing
  • Compatible with multiple sterilization methods
  • Very low extractables
  • Meets ISO 10993-4 Hemolysis Standards
  • Meets ISO 10993-5 Cytotoxicity Standards
  • Meets ISO 10993-6 Implantation Standards
  • Meets ISO 10993-10 Intracutaneous Irritation Standards
  • Meets ISO 10993-11 Systemic Toxicity Standards

Additional Information

Additional Information

N/A Multipurpose Adhesive for Prefillable Syringes and Injection Devices

Dymax® MD® 1045-M is designed for rapid assembly of prefillable syringes, single-use devices, and auto, pen, and wearable injectors. This product was formulated to bond the glass, SS, ABS, and PC substrates used in these devices, as well as to solve the challenges associated with needle orientation, material overflow, and long flow-in dispense and cure times of other technologies. This low extractables material passes ISO 10993 cytotoxicity testing and meets essential biocompatibility standards for medical device applications. It is intended to help manufacturers increase productivity, reduce processing times, and exceed critical pull force and quality requirements.

1045-M is one part and has no solvents added for an eco-friendly alternative to solvent- or epoxy-based adhesives. In addition, the product’s low 475 centipoise viscosity flows easily into components in 10 seconds versus the current 30+ second standard. The material also cures tack-free with UV/Broad Spectrum light and is LED-curable at 365 nm in 5 seconds for faster, environmentally friendly processing. This low-shrinkage adhesive exhibits a glass-like cure surface, resists yellowing, and withstands autoclave cleaning and Gamma and ETO sterilization methods.